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HDD Drill  100ton XZ1000A hdd rig for trenchless pipe laying

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XZ1000A Horizontal Directional Drill Technical Specification

Product Model:XZ1000A Horizontal Directional Drill

Manufacturer:Xuzhou Xugong Foundation Construction Machinery Co.; Ltd.

XZ1000A HDD structure adopts crawl chassis. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity and XCMG’s patent technical. The main technical specifications reach the advanced level in China. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.
1.Features Introduction of XZ1000A HDD

1.1The gear and rack transmission makes stability and reliability, Carriage spindle floating to to protect the drill pipe thread and improve the service life of the rods.

1.2 Elastic equilibrium release technology is to avoid device damaging when pulling pipeline back, which increase the reliability.

1.3Wire guided walking system makes moving safe.

1.4 Mud flux stepless speed regulation saves mud and reduce pollution.

1.5 Cab’s 45 ° rotation enhances comfortable operation




2 Technology Introduction

2.1 Chassis

XZ1000A HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by Doosan make it possible of good performance, good reliability.

Track Shoe Length3930 mm
Outside wide of track2900 mm
Width of track500 mm
Distance between wheel’s axis3165 mm
Number of track roller7×2
Gearbox of travellingKorea Doosan   TM30VD×2
Drive force170kN
Gradient30%
Travelling speed2.5km/h
Weight23t

2.2 Engine

The powerful engine has the turbine torque increment characteristic. It meets for the request of China StageII or China Stage III,EU Stage IIIA.

QSL8.9-C360 (China Stage III) 6LTAA8.9-C360 (China stage II,optional)
Rated power                                   264kW (QSL8.9) 264 kW(6LTAA8.9, optional)
Max torque of engine                   1500N·m /(1500r/min) (QSL8.9))
1400N·m /(1400r/min) (6LTAA8.9, optional)
Rated speed of engine                   2100 r/min (QSL8.9)
2200 r/min(6LTAA8.9,optional)
Capacity of fuel                             425L

2.3Hydraulic System

Adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.

Rotation system
Pump Rexroth A11VO145
Pressure 320bar
Rotary valve AMCA APV-22
Motor Rexroth A6VM107X2

Push or pull system
Pump Rexroth A11VO145
Pressure 320bar
Manual reset relay AMCA APV-22
Motor Rexroth A6VM107×4
Capacity of Hydraulic oil tank 750L

2.4  Electronic system

Electronic system equipped with electric start button,fuse box and power master switch.

The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.

The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic. The temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.

Voltage of electronic DC24V
Controller  TTC60
Handle SAUER MCH22

2.5 Drill frame

The drill frame is made by high tension steel. It is convenient for the reason of the drill frame slide by the cylinder.

The distance of the drill frame slide 2500 mm
Entry angle adjust by drill frame 10~18°

2.6 Carriage

Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.

Gearbox of rotation Bonfiglioli 309L2/ Brevini EL1572
Max.Push/pull force 1075kN
Max.Carriage speed 35m/min
Max.Torque 43000N·m
Max.Spindle speed 100r/min
Distance of carriage moving 7000mm

2.7 Clamp

The HDD is fitted with brute force clamp. The fixed wise and rotation wise can separate or integrate. It is good to change the tooth.

Torque of clamp 81000N·m
Distance of clamp separation 22.6°

 

2.8 Mud pumps system

Equipped with hengyang mud pump, mud for construction, to ensure smooth construction, There are four gear speed is adjustable, Can also be adjusted mud pump flow, provide better operating experience.

Maximum flow 600L/min
Maximum pressure 100bar

2.9  Cab

Cab with anti-noise function and air condition can rotate by cylinder. It is also fitted with light, windscreen wiper, damping seat and suit for operation, In front of the glass can be doubled. All these increase comfortable while operating the HDD.

Width of cab 1000mm
Length of cab 1800mm
Rotation Angle of cab 45°
Refrigerating capacity of air conditioner 4600W
Heating capacity of air conditioner    5000W(The engine cooling fluid above 85°)

 

2.10  Loader Crane

The HDD is assembled XCMG’s 2T loader crane. It was controlled by hand and It
operate vey convenience
Lifting weight 2t
Loading capacity 4t·m

2.11  Pipe and tools (optional)

To host equipped with reliable performance and stable quality of construction and efficient drill pipe drilling tool,provide strong guarantee for the host construction safety,as follows:

NameTypeSpecificationRemarks
Drill pipe(S135) Welded¢127mm×6mNC50 Type of connector
ReamerExpanding type¢450mmXCMG
¢600mm
¢750mm
¢900mm
¢1050mm
¢1200mm
¢450mm
¢600mm
¢750mm
Flowing type¢900mm
¢1050mm
¢1200mm
¢1300mm
AccessoriesPilot guide bit127
Guide plate127
Puller127
Break out a joint100T
Puller127
Transfer case100T
Connect127
Mud systemMud mix system5 cubeShanghai Zhini
Exploratory apparatusNavigator EXCMG
InstrumentProspecting instrument8100Radiodetection

3.Main technical parameters

ItemUnitParameter
EngineChina Stage III,EU Stage IIIAManufacturers/Cummins
Model/QSL8.9-C360
Power ratingkW/r/min264 / 2100
China Stage IIManufacturersCummins
Model/6LTAA8.9-C360
Power ratingkW/r/min264/ 2200
Thrust-PullMax thrust-pull forcekN1075
Max thrust-pull speedm/min35
RotationTorqueN·m43000
Max spindle speedr/min100
PipeDiameter ×LengthmmΦ127 ×6000
Type/Self-propelled crawler
Travel driving
Mud pumpTraveling speedkm/h2.5
Weightt23
(L×W×H) Dimensionmm11500×2900×3000

4.Core parts subsidiary

NameManufacturer
EngineCummins
Main PumpRexroth
Auxiliary PumpPermco
ValveAMCA
HandleSAUER
ControllerRexroth
MotorRexroth
ReducerBonfiglioli/Brevini
BearingZWZ
Lorry craneXCMG
TrackHubei Xiangong
Walking speed reducerKorea Doosan

5.The Machine Appearance and Transportation

ItemUnitParameter
Lengthmm11500
Widthmm2900
 Heightmm3000

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